Participating in the recipe development process for Modern Times Beer has been a really interesting experience, and luckily I think Jacob and I are getting pretty good at it! Not to say that early batches weren’t tasty, but I think we are now honing in on beers that are not only delicious, but also more likely to translate well into commercial production.
Initially the goal was to brew our ideal beers, with no limitation on ingredients, process, equipment etc. Soon enough though we started to consider what sorts of requirements/restrictions our four year round beers would have when it came to production:
1. Two yeasts (total)
2. One base malt (ideally)
3. Hops we can get (or don't need) contracts for
4. No processes we won’t have equipment for (house-toasted oats, decoction mash etc.)
5. San Diego water (based)
That isn’t to say the restrictions on the first three won’t be lifted for seasonal and special releases, but each will require more effort and/or higher cost. For example if we choose to use a base malt other than what we have in the silo, we'll need to haul about 40 sacks of malt by hand. With yeast, there is a sweet spot for how often it is repitched (enough to maintain high viability), too many strains in house and we won't be able to use them frequently enough.
This Amber IPA, was partially inspired by Tröegs Nugget Nectar and as a result was based on Vienna malt, which added a nice background toastiness. However, in a beer so hop-forward, the switch to American pale bolstered by a moderate amount of Munich malt will serve equally well (I hope). I also eliminated the small amount of crystal 120 as I didn’t think it was adding anything beneficial. If the malt bill on this recipe doesn’t get us the flavor we want, we’ll keep tweaking until we find a combination of malts that does.
The only other major change to the recipe was the switch from Columbus to Palisade hops for post-boil and dry hopping. The rest of the hop bill, Nelson Sauvin and Simcoe, remained the same. We’re looking for the right earthier/danker hop profile that Columbus (surprisingly) failed to deliver. Columbus is now included in the bittering addition along with hop extract, a combination that has given us good results in other hoppy beers.
Up until now, I’ve been adjusting the water for these test batches based on the assumption that we’d have a reverse osmosis (RO) unit at the brewery to strip most of the minerals out of the San Diego water. This was one of the many items that Jacob had to make a tough decision on, cutting it from the initial budget. However, there are so many great hoppy beers brewed in San Diego that I’m really not worried! If we were planning on brewing an authentic Czech Pils, I'd be more wary.
For this batch I started with the yearly average San Diego water profile. From there I “added” gypsum and calcium chloride to boost the amount of calcium, sulfate, and chloride to my preferred levels for hoppy beers. This gave me a profile to target that included higher amounts of two minerals (sodium and magnesium) than I would normally add to a hoppy beer. However, since these are the minerals we’ll have in the baseline water profile at the brewery we need to know how they impact the flavor of our beer.
My next task was to transform my local water (Washington, DC) into a reasonable facsimile of that “San Diego, Hoppy” water profile I'd created. To do this I cut my filtered tap water with 35% distilled water to dilute the bicarbonate to the same level as San Diego’s. This is not as much as I would usually dilute for a hoppy beer (50% is my standard), but in an amber beer the higher bicarbonate shouldn’t push the mash pH too high. For paler IPAs, many San Diego area brewers (like Alpine) add a small amount of acid malt to lower the mash pH. So that is something we’ll keep in mind for other recipes.
I added water salts to increase the other minerals to the desired levels. This takes a few minutes to determine because each salt contains two minerals. My process is to start with the mineral I can only get from one salt, magnesium from Epsom salt, and then look at what I still need. In this case I knew I didn’t want to add more bicarbonate (baking soda or chalk), so my only option for sodium was kosher salt. Even with the sulfate added by the Epsom salt, I needed a substantial addition of gypsum to reach my target. This left me slightly short of calcium (despite the gypsum), and chloride (despite the kosher salt), so I added a small dose of calcium chloride. I wasn’t able to hit the profile exactly, but I was within a few PPM (mg/L) on all of the minerals. For additions this precise, a scale capable of .1 g resolution is a requirement.
We’ve had good luck so far when we’ve reached the third iteration of our recipes, so I’m excited to taste how this one turns out!
Blazing World #3
Recipe Specifics
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Batch Size (Gal): 6.00
Total Grain (Lbs): 14.63
Anticipated OG: 1.065
Anticipated SRM: 13.3
Anticipated IBU: 141.7
Brewhouse Efficiency: 73 %
Wort Boil Time: 120 Minutes
Grain/Sugar
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78.6% - 11.50 lbs. American Pale Ale Malt
17.1% - 2.50 lbs. German Munich Malt
2.6% - 0.38 lbs. Crisp Pale Chocolate Malt
1.7% - 0.25 lbs. Table Sugar
Hops
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1.50 oz. Columbus (Whole, 15.00% AA) @ 90 min.
5 ml HopShot (Extract) @ 90 min.
1.00 oz. Simcoe (Whole, 14.00% AA) @ 25 min.
3.00 oz. Nelson Sauvin (Pellet, 12.00% AA) @ Hop Stand
1.00 oz. Palisade (Whole, 8.30% AA) @ Hop Stand
2.00 oz. Palisade (Whole, 8.30% AA) @ Hop Back
1.00 oz. Simcoe (Whole, 14.00% AA) @ Hop Back
3.00 oz. Nelson Sauvin (Pellet, 12.00% AA) @ Dry Hop
1.50 oz. Simcoe (Whole, 14.00% AA) @ Dry Hop
1.00 oz. Palisade (Whole, 8.30% AA) @ Dry Hop
Extras
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0.50 tsp Yeast Nutrient @ 15 min.
0.50 Whirlfloc Fining @ 15 min.
Yeast
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WYeast 1056 American Ale
Water Profile
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Profile: San Diego, Hoppy
Calcium(Ca): 84.0 ppm
Magnesium(Mg): 15.0 ppm
Sodium(Na): 64.0 ppm
Sulfate(SO4): 178.0 ppm
Chloride(Cl): 102.0 ppm
biCarbonate(HCO3): 104.0 ppm
Mash Schedule
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Sacch Rest - 60 min @ 153 F
Notes
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Brewed 1/6/13 with Garret and Andrei
Mash - 4 gallons filtered DC, 2 gallons distilled (used about 5 gallons)
Then add (per gallon) .8 g gypsum, .35 g Epsom salt, .45 g table salt, and .1 g of CaCl. Mash pH 5.3 at room temperature.
Sparge water was treated similarly, although slightly more distilled water to reach my target dilution of 35% overall.
Collected 8 gallons of 1.050 runnings. Had to extend the boil and add a small amount of sugar to hit my target OG.
30 minute hop stand with mostly Nelson since it was pellets. Chilled to 60 F. Oxygenated for 60 seconds. Pitched the decanted 1 L stir-plate starter that I had made 48 hours earlier.
Left at 64 F to ferment. Good activity by the next morning. Moved to 60 F ambient to slow fermentation.
Despite the large bucket, a small amount of krausen came out of the airlock during days two and three.
1/11/13 Raised the temperature to 65 F to ensure fermentation finishes out completely.
1/18/13 Dry hopped, loose in primary. Shook 5-6 times a day for the first five days, then allowed to sit at 64 F to settle.
1/27/13 Kegged into a twice flushed keg and placed into the kegerator to carbonate. No keg hops this time. FG 1.014.
2/14/13 Tasting results, best of the Blazing World series so far. Really shows off the Nelson, the malt bill also survived the switch from Vienna.